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HEAVY EARTHMOVING & CONSTRUCTION MACHINERY ENGINEERING

Heavy Equipment: Zero Downtime, 450 Bar Hydraulics & Severe Load Guard

Engineered for harsh quarry and construction sites: 450-bar microglass hydraulic filters, Cat TO-4 transmission fluids, DIN 51524-3 HVLP oils, ASTM D6210 cavitation-resistant coolants, and 1,100°C chisel paste.

450 BAR
Hydraulic Pressure Rating
%99.95
Cyclonic Dust Retention
ISO 4406
Fluid Cleanliness Level
-56°C
Cat EC-1 Cavitation Guard
Filtorq Construction & Heavy Machinery Solutions
Heavy Quarry & Mining Tested
Extreme dust, high torque & 450-bar hydraulic endurance
Heavy Equipment Hydraulic & Maintenance Technology
Microglass Hydraulic Filtration
HYDRAULIC PURITY & PUMP LONGEVITY

Over 10,000 Operating Hoursfor Pumps & Servo Valves

Over 75% of hydraulic failures in excavators stem from contaminated fluid. Abrasive silica dust and metal fines score swashplates and proportional servo valves, triggering hydraulic drift and sluggish response. Filtorq inorganic microglass hydraulic elements ensure rigorous ISO 4406 fluid cleanliness.

Zero Pressure Drop
High viscosity index HVLP fluid maintaining steady hydraulic flow from -25°C to +90°C.
Cat TO-4 Friction Grip
Optimized clutch grip and anti-chatter protection for powershift wet disc brakes.
HEAVY EQUIPMENT PLATFORMS

Certified for Global Heavy Construction Equipment

Engineered to withstand extreme earthmoving conditions across Caterpillar, Komatsu, Volvo, JCB, Hitachi, and Hidromek machinery.

Caterpillar (CAT)

Cat ECF-3 / Cat TO-4 / Cat EC-1
Equipment Series: 320, 330, 336, 349 Ekskavatörler; 950, 966, 980 Lastikli Yükleyiciler; D6, D8, D9 Paletli Dozerler; 140M Greyderler; 745 Belden Kırma Kamyonlar
Engine Codes: Cat C7.1, Cat C9.3B, Cat C13, Cat C15 ACERT, Cat 3406 (Stage V / Tier 4 Final)
OEM Specifications:
Cat ECF-3 (15W-40 / 10W-30), Cat TO-4 (SAE 10W, 30, 50 Şanzıman/Aks), Cat HYDO Advanced 10, Cat EC-1 (Antifriz)
Filtration Focus: High-pressure microglass hydraulic filters, dual-stage radial air elements, and Cat Advanced Efficiency fuel water separators.
Lubricants: FILTORQ 15W-40 & 10W-30 Heavy Duty (Cat ECF-3), FILTORQ TO-4 SAE 10W / 30 / 50 Şanzıman & Islak Fren Yağı, ISO VG 46 HVLP
Fluids & Coolants: Filtorq Guardson RD Organic Heavy Duty Coolant (-56°C Cat EC-1 Compliant), Pure AdBlue ISO 22241

Komatsu

Komatsu KES 07.892 / KES 07.841.1
Equipment Series: PC200, PC210, PC300, PC390, PC490 Paletli Ekskavatörler; WA380, WA470, WA500 Yükleyiciler; D65, D155, D275 Dozerler; GD655 Greyderler
Engine Codes: SAA6D107E, SAA6D114E, SAA6D125E, SAA6D140E, SAA6D170E (Komatsu Ecotec)
OEM Specifications:
Komatsu KES 07.841.1 (15W-40 DH-1/DH-2), KES 07.868.1 (Micro-Clutch Şanzıman), KES 07.892 (Super Coolant AF-NAC)
Filtration Focus: 450 bar hydraulic return/pilot cartridges, hammer circuit protection filters, and 2-micron fuel water separator elements.
Lubricants: FILTORQ 15W-40 Heavy Duty (Komatsu DH-2), FILTORQ TO-4 SAE 30 & 10W, FILTORQ Hydro ISO VG 46 & 68 HVLP
Fluids & Coolants: Filtorq Guardson RD Coolant (-56°C KES 07.892), Pure AdBlue Stage V

Volvo Construction Equipment (Volvo CE)

Volvo VDS-4.5 / Volvo WB 102 (STD 1273.19)
Equipment Series: EC200, EC220, EC300, EC380, EC480, EC750 Ekskavatörler; L90, L120, L180, L250 Yükleyiciler; A30G, A40G, A45G Belden Kırma Kamyonlar
Engine Codes: Volvo D4J, D6J, D8J, D11J, D13J, D16J (Stage V V-ACT Motorlar)
OEM Specifications:
Volvo VDS-4.5 (15W-40 / 10W-30 API CK-4), Volvo STD 1273.19 (WB 102 Islak Fren/Aks), Volvo Hydraulic 98620
Filtration Focus: Patented bypass oil filter pairs for Volvo V-ACT, heavy cassette air elements, and multi-stage fuel separators.
Lubricants: FILTORQ 15W-40 & 10W-30 UHPD (Volvo VDS-4.5), FILTORQ UTTO WB 102 Islak Fren Sıvısı, ISO VG 46 / 68 HVLP
Fluids & Coolants: Filtorq Guardson RD Coolant (-56°C Volvo VCS-2 Compliant), Filtorq DOT 4, Pure AdBlue

JCB

JCB Standard 4001 / Torque Fluid
Equipment Series: 3CX, 4CX, 5CX Kazıcı Yükleyiciler (Backhoe); JS145, JS220, 220X Ekskavatörler; 531, 540, 541 Loadall Teleskopik Yükleyiciler (Telehandler)
Engine Codes: JCB Dieselmax 4.4L, JCB Ecomax 4.8L, JCB Dieselmax 6.7L (Stage V EGR/SCR)
OEM Specifications:
JCB Standard 4001/1800 (15W-40 Engine), JCB Standard 4000/2500 (Torque Fluid), JCB Special HP Hydraulic 46
Filtration Focus: 3CX/4CX transmission and torque converter filters, Dieselmax eco oil elements, and shock-resistant hydraulic strainers.
Lubricants: FILTORQ 15W-40 Heavy Duty (JCB Ecomax), FILTORQ UTTO Şanzıman & Islak Fren Sıvısı, ISO VG 46 Hidrolik
Fluids & Coolants: Filtorq Guardson RD Organic Coolant (-56°C JCB Standard 4006), Filtorq MoS2 Chisel Paste

Hitachi & Liebherr

Hitachi Super EX 46HN / Liebherr Spec
Equipment Series: ZX200, ZX250, ZX300, ZX350, ZX490, ZX890 Zaxis Ekskavatörler; ZW220, ZW310 Yükleyiciler; Liebherr R924, R936, R956; L550, L580
Engine Codes: Isuzu 4HK1, 6HK1, 6UZ1, 6WG1; Liebherr D934, D936, D946 (Stage V Common Rail)
OEM Specifications:
Hitachi Super EX 46HN, Liebherr Spec 936, DIN 51524 Part 3 HVLP, API CK-4 / CJ-4
Filtration Focus: Long-drain 5,000-hour hydraulic return cartridges, twin-cyclone air filters, and Isuzu common-rail protection modules.
Lubricants: FILTORQ 15W-40 & 10W-30 Heavy Duty, FILTORQ Hydro Super HVLP 46 / 68, 85W-140 Cer Dişli Yağı
Fluids & Coolants: Filtorq Guardson RD & Organic Heavy Coolant (-56°C), Filtorq Chisel Paste

Hidromek & Hyundai Construction

Cummins CES 20086 / ISO VG 46 HVLP
Equipment Series: HMK 102B, HMK 102S Alpha/Supra; HMK 140, HMK 220, HMK 300, HMK 390 LC Ekskavatörler; HMK 640 Lastikli Yükleyici; Hyundai Robex & HX Serisi
Engine Codes: Cummins QSB4.5, QSB6.7, QSL9, QSX15; Perkins 1104D, 1204F (Stage IV / Stage V)
OEM Specifications:
Cummins CES 20086 (15W-40 / 10W-30 CK-4), Perkins Engine Oil, ISO VG 46 DIN 51524-3, Allison C-4
Filtration Focus: Hidromek Opera cabin HEPA filters, Cummins Fleetguard equivalent fuel separators, and high-flow hydraulic filters.
Lubricants: FILTORQ 15W-40 & 10W-30 Heavy Duty (CES 20086), FILTORQ UTTO Şanzıman Yağı, Hydro HVLP 46
Fluids & Coolants: Filtorq Guardson RD Organic Coolant (-56°C), Filtorq EP-2 MoS2 Heavy Pin Grease
4 CORE CONSTRUCTION CONSUMABLE PILLARS

Total Equipment Protection Under Extreme Quarry Conditions

From 450-bar microglass hydraulic filters to TO-4 transmission fluids and extreme-pressure breaker chisel paste, Filtorq powers non-stop earthmoving.

Heavy Hydraulic & Dust Filters

  • Microglass Return Elements: Beta ratio > 1,000 for servo valves.
  • Twin-Stage Cyclone Air Filters: 99.95% particulate capture in quarry dust.
  • Severe Fuel Water Separator: Protects high-pressure common-rail injectors.
  • Hammer Line & Pilot Cartridges: Captures metal flakes from hammer circuits.
Browse Construction Filters

Hydraulic, TO-4 & Engine Oils

  • ISO VG 32, 46, 68 HVLP: High viscosity index, shear-stable hydraulic oils.
  • Cat TO-4 (SAE 10W, 30, 50): Prevents wet clutch slippage & brake chatter.
  • 15W-40 & 10W-30 CK-4: Low-SAPS protection for Stage V earthmovers.
  • 80W-90 & 85W-140: Extreme pressure gear defense under shock load.
Explore Machinery Lubricants

Technical Fluids & Coolants

  • -56°C Cat EC-1 Coolant: 6,000-hour liner pitting cavitation barrier.
  • Filtorq DOT 4 Synthetic Fluid: High boiling point for backhoes and telehandlers.
  • Pure AdBlue (ISO 22241): Prevents SCR crystallization & engine derate.
  • Hydraulic System Flushing: Purges metal debris following pump replacement.
Explore Technical Fluids

Chisel Paste & MoS2 Greases

  • 1,100°C Breaker Chisel Paste: Copper/graphite anti-seize for hammer bushings.
  • MoS2 Pin & Bushing Grease: Extreme load grease for boom & bucket pins.
  • Heavy Mechanism Degreaser: Rapidly flushes caked mud and grease.
  • Slew Ring & Open Gear Grease: Slew-ring open gear grease resisting water washout.
Explore Maintenance & Greases
OPERATING HOURS MAINTENANCE MATRIX

Heavy Construction Equipment Service Matrix

Standardized 250, 500, 1,000, and 2,000-hour service intervals for excavators, loaders, and crawler dozers.

Service Component250 Hours500 Hours1,000 Hours2,000 - 5,000 HoursFailure Consequence
Engine Oil (CK-4) & Oil FilterSevere Quarry DrainStandard Drain--Ring sticking & turbo bearing seizure.
Fuel Separator & Secondary Fuel FilterWater Drain / CheckElement ReplacementTank Flushing-Injector cavitation & rail pump destruction.
Heavy Duty Air Filter (Primary & Safety)Dust Cup PurgeOuter Element CheckComplete ReplacementSafety Element DrainDust ingestion & rapid cylinder bore wear.
Hydraulic Return & Pressure Filter-Breaker Line ReplacementStandard ReplacementSuction Strainer FlushProportional valve sticking & pump wear.
Cat TO-4 Transmission & Final Drive Oil-Level & Wear AnalysisFinal Drive DrainComplete TO-4 Fluid DrainGlazed clutch plates & final drive gear shear.
Cat EC-1 / ASTM D6210 Coolant-Freeze Point & Strip CheckCorrosion Additive CheckFull Drain & Flush (6,000 Hours)Wet cylinder liner cavitation puncture.
HEAVY MACHINERY ENGINEERING FAQ

Frequently Asked Heavy Equipment Questions

Authoritative engineering insights on hydraulic contamination, Cat TO-4 transmission dynamics, and breaker lubrication.

Heavy excavators operate at 350–450 bar with variable-displacement axial piston pumps sensitive to micron-scale contaminants. Microscopic silica dust and metal debris act like liquid sandpaper, rapidly scoring valve plates, swash plates, and proportional servo spools. Filtorq multi-layered microglass hydraulic cartridges ensure ISO 4406 cleanliness standards (16/14/11), extending hydraulic pump and cylinder service life beyond 10,000 operating hours.
JOBSITE CONSIGNMENT & BULK FLEET CONTRACTS

Dedicated On-Site Consignment Stock for Mines & Quarries

On-site 250, 500, and 1,000-hour scheduled service kits, fluid wear analysis, and tier-1 volume pricing for construction fleets.